Fast Root-Cause Answers for Material & Component Failures
Fractography • Defect Analysis • Forensic Material Testing • Quality Investigations
Failure analysis services at Kiyo R&D Lab combine fractography, microscopy, and forensic material testing to identify exactly why your products fail. We deliver fast root-cause answers that drive product quality improvements and prevent costly field failures.
Scanning electron microscopy (SEM) & optical fractography to map failure surfaces and identify crack origins.
In-depth forensic testing combining visual inspection, composition analysis, and mechanical testing.
Detailed examination of plastic, metal, and composite parts to understand failure modes and mechanisms.
Chemical analysis, contamination detection, and structural defect mapping using advanced microscopy.
Systematic risk assessment to prioritize corrective actions and prevent recurrence.
Investigation of manufacturing, assembly, or service-related failure origins.
Comprehensive technical reports with SEM/optical images, findings, and actionable recommendations.
Priority analysis with 3-7 day turnaround for urgent quality issues and recalls.
Our lab uses state-of-the-art scanning electron microscopes (SEM) and optical fractography equipment to examine failed components at micro and macro scales. We identify crystalline structures, fatigue striations, corrosion patterns, and contamination to pinpoint exactly why your material failed.
Secure receipt, documentation & initial visual inspection
Macro examination & defect mapping
High-resolution fractography & elemental analysis
Comprehensive findings & corrective actions
Failure analysis services require precision, experience, and cutting-edge equipment. Kiyo R&D Lab combines NABL-accredited expertise with advanced fractography technology to deliver the root-cause answers you need — fast.
Aligned with ASTM, ISO, and industry-specific standards for comprehensive material and component failure investigation.
| Test / Analysis Method | What It Identifies | Standard / Application |
|---|---|---|
| Scanning Electron Microscopy (SEM) | Crack origins, fatigue striations, brittle fracture patterns | ASTM E1824, ISO 23314 |
| Optical Fractography | Macroscopic fracture surfaces, defect locations, stress patterns | ASTM E3016, ISO 9001 |
| Energy Dispersive X-ray (EDX) | Elemental composition, contamination, corrosion products | ASTM E1508, ISO 14888 |
| Hardness & Mechanical Testing | Material brittleness, work-hardening, anomalies | ASTM E18, ISO 6508 |
| Thermal Analysis (DSC/TGA) | Thermal degradation, polymer decomposition, additive loss | ASTM E537, ISO 11357 |
| X-ray Diffraction (XRD) | Crystalline phase identification, stress distribution | ASTM B913, ISO 25909 |
Failure analysis services available at our NABL-accredited labs in Chitlapakkam, Chennai and Oragadam, Sriperumbudur. On-site failure investigations and sample collection also available upon request.
Failure analysis is a systematic investigation into why a material or component failed. It’s critical for understanding root causes, preventing recalls, improving product design, and meeting regulatory requirements. Our expert analysis delivers the forensic answers you need.
Standard failure analyses typically take 5–7 business days. For urgent cases (recalls, field failures), we offer 3-day priority turnaround with expedited SEM and microscopy analysis.
We analyze plastics, metals, composites, ceramics, rubbers, and multi-material assemblies. Whether it’s a broken injection-molded part, a failed metal component, or a composite failure, our lab can handle it. Send the failed part, and we’ll investigate.
Yes, absolutely. Our comprehensive reports include high-resolution SEM fractography, optical microscopy images, EDX elemental maps, and macro photographs annotated with findings and measurements.
Yes. Kiyo R&D Lab is ISO/IEC 17025:2017 (NABL) accredited for materials testing and failure analysis. Our reports are recognized for quality audits, warranty claims, litigation support, and regulatory submissions.
Cost depends on complexity: Basic optical fractography starts at ₹5,000–₹10,000. Full SEM + EDX + multi-method analysis ranges from ₹15,000–₹35,000+. Contact us for a quote based on your specific failure scenario.
Request a failure analysis consultation today. Our NABL-accredited experts will help you understand exactly why your material or component failed.
We’ll respond within 24 hours with analysis options and pricing.
